What’s on Your List?
December 24, 2009 by GreaseGirl · 4 Comments

I’ve found that everybody has their own unique approach to building and working-on their car projects. You’ve got factors like money, who’s doing the work, skill level, space to work in, time, end-result, and of course personal organizational style (or lack thereof!)
My 1955 Studebaker Champion is a work-in-progress. Since she’s my daily driver my top goal is to keep her on the road so I’ve got regular maintenance to keep done and of course unexpected events come up too! But that doesn’t rule out my desire to get her into better shape as time goes by.
So with it being the holiday season, I figured this would be a good time to step back and identify what I’d like to get done and what my priorities are for Stude. So I’m not sure whether this is a Christmas wish list or my 2010 New Year’s Resolutions… but here it is! Maybe you’d like to make your own for your project car!
- Get a new exhaust system on. The pipes that went on my car were originally shaped for a different model Studebaker. This means I’ve got an ugly exhaust system taking a good 6” under my car’s profile – yuck! It’s also taken a good beating on the asphalt because of that, which has resulted in both mufflers been torn open! Take that and worn out Hooker headers and you’ve got crazy noise and a less-than-healthy exhaust system.
- Work on suspension components. I don’t think I’ll be able to afford airbags for my car this year, but there’s some less-costly stuff to get done to my suspension. First of all I can get my rear leaf-springs re-arched which shouldn’t cost much. I also just noticed that my shock-absorbers are shot which is making steering a challenge at times. Combine that with still-original shocks on the front-end (which I think recently lowered a little) and there’s some serious improvements to be made with a minimal amount of work and money.
- Add seatbelts. Yep, I’ve been danger-girl driving Stude around LA freeways with no belts. My previous job working on an ambulance taught me that lap-belts alone are sometimes worse than no belts at all…so I just kept them off. But I’ve decided it’s time to do a little something about safety and I’ve found a company that makes custom-colored shoulder belts for classic cars.
- Seal her off! Most people probably never think about the rubber trim in their cars. But when you own a car 50+ years old it means the original rubber is dry, cracked, and all worn out. Why does this matter? One word: rain. Rubber helps keep things aligned and quiet too, but what will really bother ya is when water starts dripping down the doors and windows when it rains. I’ve
replaced a little of the rubber on the Stude, but the door and back windows need to be done, then I can stop mopping up the accumulated water under my rear-seats after a downpour! - Better my brakes. It’s LA…I drive in a lot of traffic! Stude’s still on original drum brakes, and sometimes I think I add brake-fluid a little too often. If my brakes failed to stop me as good as I needed, I would be one extremely sad girl – I don’t even like thinking about that! So one of my top priorities this year is upgrading to a disc brake system. I’ve got some research to do before putting significant money and time into this super-important part of my car.
Of course I could continue adding to this wish list (bodywork or paint wasn’t even mentioned!), but I think this is a good place for me to start at this year. So be expecting to learn about the above things as I do this coming year! And may 2010 be filled with car adventures and learning of your own!
Happy Trails to one and to all!
5 Tips For Choosing a Hot Rod Designer
June 4, 2009 by PCKStudio · 6 Comments
Over the last decade, we’ve seen explosive growth in the hot rod and custom car industry and hobby as a whole. This can be attributed to the popularity of television shows like Overhaulin’, American Hot Rod and others, as well as Powerblock TV, the Barrett-Jackson Collector Car Events, and of course, access to great personalities like Chip Foose, Stacey David and others. This brings in new enthusiasts, and naturally, more project cars!
Not since George Barris snapped thousands of photos and wrote hundreds of articles promoting the hobby back in the 1950’s and ’60’s have we seen so much attention on our hobby, and it’s amazing to witness. Yet, while there’s all of this excitement, many of these new fans and participants are feeling lost when starting a project. It can be a daunting task to say the least, but when taking those first steps, having the right footing can make all the difference in the world.
Naturally, any success in a project requires a plan, and building or modifying a car requires very careful thought at this stage. I’ve often heard guys say “I just build as I go… no plan, just what feels right”, and sadly, it certainly doesn’t look like it must feel in many cases. Disjointed design, half-assed “fixes” to make parts fit, and often unsafe “engineering” (”engine-beering”, most likely) have sent many a project to an early grave.
The best advice would be to bring on an experienced designer to help guide you along. As a professional hot rod and custom car designer with over twenty years experience in the auto industry (from parts and service to body and after-market accessories), as well as training in design and fine art, I’m here to offer some advice on taking those first steps.
The importance of having a vision on paper, especially when working with shops and others on a team, can’t be overlooked.
The end goal of selecting you car designer is:
- A vision of the finished product for everyone to work from
- Avoid gaps, mis-communications and errors in describing idea
- Get what you want for your custom car dream!
When it comes time to shop for a designer, keep these 5 must items in mind:
5 Things To Consider When Hiring a Custom Car Designer:
1. Pick a Designer Who’s Style You Like
Not only are you hiring someone to assist in laying the groundwork for your project, but the designer must also be able to convey your ideas and tastes, as well as create a piece that will inspire your build team.
You’ll want some “wow” factor, but also be sure that your designer draws with proper scale and proportion! Taking a cartoon-like image or shoddy “Photochop” to an experienced builder will get you laughed out of the shop. The kid you hire in a forum might make that ‘58 Edsel bumper look like it fits your Monza in the drawing, but in reality, would it? And, are you looking to blow your budget on wild changes before the car even hits primer?
Look around, and study the artist’s styles and prior work.
Much like you choose a car that excites you, be it for nostalgia reasons, a certain feeling it gives you, or just the fact that you liked it overall, you’ll be miles ahead by selecting a designer in the same way. When the car is torn apart and looking bleak, the artwork will serve as an excitement generator.
2. Find A Designer You Get Along With
Spend some phone and email time talking with designers. Do you, “get along”? Can communicate freely? An open exchange with your designer will pay off in a HUGE way during the project.
Look for a custom car designer who:
- Can help guide you
- if asked, but also take an idea you have and run with it.
- simply hiring a “wrist” to make some lines based only on what you say is boring, and will leave your design “flat”.
- Is a good listener!
- Nothing can be more disappointing than a guy who doesn’t listen
- Is the designer looking to create a portfolio piece on your dime?
- Is more than just a talented artist
- Doesn’t simply re-hash the same 3D model their last 40 customers got (but with different paint and wheels) because, you’ll get, well, the same car as those other 40 guys!
- Can follow your budget
- Make your budget known and understood
Make it an open exchange where ideas can flow freely, and you’ll be pleasantly surprised how an idea can grow or be refined to mind-blowingly cool in the right hands.
3. Understand The Designer’s Terms
- Get the terms and details of the design ironed out immediately.
- How many revisions will you receive?
- What’s the cost for additional revisions?
- How will the work be delivered?
- Hard copies? (one for you, the shop, and maybe for promotional purposes?)
- Digital copies for magazine ink? (how about sponsorship proposals?)
- Can you use the artwork to promote the car?
- Who owns the Copyright?
A professional designer will provide a contract explaining these important terms allowing for worry-free design time. Pay attention from step one, and you’ll avoid starting over when your forum buddy disappears with your PayPal payment.
Understand, too, that “you get what you pay for” applies with car designers. If you want your designs quickly (or just on time) and at a high quality, be prepared to pay a bit more, and respect the time required to perfect a design. Much as you wouldn’t rush a surgeon reconstructing your body, give your car-body the same consideration for equally functional results!
4. Don’t Be That “I’ll know what I want when I see it” Guy
That guy is the enemy of designers, and it translates to “headache” to any pro. Have an idea at the first consultation, even if it’s vague, and ask for direction/advice if needed (see step 2). Know what you’d like to do with the car. Will it be restored? Modified? A combination of the two? Something wilder? A professional designer will offer examples, and throw ideas around with you, hitting on your likes and dislikes before pencil hits paper. Many great cars develop during these “bench racing” sessions, and you’ll save a ton on revisions.
Communication is your best friend here. Simply jumping from style to style will burn you and your designer out, and close doors on really creative ideas.
Research the hell out of your project and ideas. Go to shows, cruise nights, rod runs… Pick up magazines, books, videos… Look around at what’s been done, and find a style that you like. Sites like MyRidesisMe.com offer custom car “garages” and show and race picture galleries that are great resources for ideas.
Make a list of things that you enjoy about cars and save pictures that remind you of those features. Perhaps you enjoy good handling, or maybe straightline performance is more your thing. Maybe it’s all about the look of the car, and you’re after a show car that’ll make people stop and drool.
It’s during this hugely important stage that you and your designer will determine a “direction” for the project.
You should have a list of your dreams for the car, as well as a list that is more realistic, taking into consideration the reality of the car you’ve chosen. Approaching a professional designer with these ideas in place will save time, frustration, and above all, help to nail your “perfect” concept.
5. Don’t Fall Victim To Trends
If you’ve seen a teal green and gray car with a tweed interior and 15-inch billet wheels lately and thought “wow… the 1990’s called, and they want their car back”, imagine what response a car built in a trendy style today will elicit in ten or fifteen years.
Simply shopping at the “popular kids” table will, inevitably, breed you a cookie-cutter car. Simply saying “oh man, that car that won Street Machine of the Year had a cool hood, so I want THAT hood, and the same wheels, and the same paint, and then that car that won the year before had those seats… I want THAT interior…” and so-on, will not design or build YOUR dream car.
Much as you may have enjoyed looking at Alyssa Milano on TV, did you marry her? Chances are, you found someone who fit your life, who matched that often undefinable set of criteria that just “did” something for you. This project car should be no different. It should be a unique reflection of YOUR style, and a talented designer will help you to make that happen.
“Build to YOUR taste, not someone else’s” is my credo in the studio.
Seek out a designer who understands the style you’re planning to build your car in, and can offer unique approaches to design problems that not only make your eyes pop out, but will prevent your hard earned dollars from doing likewise from your wallet.
Approach modifications tastefully, respectfully, and with the thinking “how does this change affect the rest of the car? What purpose does it serve?” If it makes sense, do it. If it’s questionable, question the hell out of it!
That said, head on out and explore… look at work, compare styles, and talk with designers. Your decision should go beyond price, and be the RIGHT FIT for your project. Seek out a designer that can listen, offer ideas, and above all, nail your design. After all, simply setting sail on the ocean might take you SOMEPLACE, but is it where you WANTED to go? Hiring a designer will help chart that course AND reach the end of the journey. When plotted correctly, your designer will have you itching to hoist the sails again, and that’s what this whole car thing is all about anyway… feeding that passion.
Brian @ PCKStudio
Welder Series ‘32 Update: tank vent
May 14, 2009 by WelderSeries · Leave a Comment
A gas tank needs a vent. Otherwise, as the fuel leaves the tank and is blown up in the engine, a vacuum is created and eventually the fuel pump won’t be able to suck hard enough. Try this: plug your nose. Say “wukka wukka wukka!” No seriously, plug your nose and breathe through your mouth. Then cover your mouth with your hand. Not for very long though. Now release your nose. Your nose is like the vent valve, your lungs are the engine. Oxygen obviously represents gas. As your lungs try to get more air, pretty soon the reserve in your mouth runs out, but as soon as you open the vent (your nose) the engine runs smoothly. If this experiment didn’t work, see a doctor – you’re not plumbed right.
Moving right along, here’s how I vented the tank.
Revision 1 was slipping a rubber hose over the barbed end of the gas tank vent. Revision 2 was copying Cam, who slipped a short section of rubber hose over the barbed fitting then transitioned to stainless hard line. Here’s revision 3:
The brass piece on the right is the rollover valve/ vent. You can see the barbs on the top of the fitting where hose normally slides over. I’ve ‘toned down’ the barbs.
The 3/16″ stainless line *almost* fits inside the barbed part of the brass valve, so I machined it down just a bit so it slips tightly in. Remember, this line is mostly for vapors, with the occasional fuel sloshage. The two hex fittings are threaded on to a joiner fitting which I machined the hex off, just like the front brake lines.
Here’s the final product (I hope). You see, the tank is already in place so I had to use a welding rod to get the basic shape I needed, then transfer those bends to the stainless line. I put the joiner fitting in place so that the fitting can be installed and then hooked up to the vent tube, since there’s not enough room for the whole thing to twirl around as the vent is tightened.
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