Login  Password   

Remind password

/Garage/RoadLeveler

RoadLeveler
RoadLeveler
Mesa, AZ, USA

Joined: 10/02/2007

My Lifestyles:
Build-It, Drive-It, Euro, Tuner

Volkswagon Beetle "Betty"

How To name : VDO Gauge Refurbish
How To description : This is a small how-to about refurbishing, and customizing a VDO gauge. This process applies to all VDO gauges that I know of, and possibly other brands. This particular one is from an early Porsche 944 Turbo.
Tools List :
  • Small flat screwdriver
  • 1/4" flat screwdriver
  • Precision screwdriver set
  • Needle nose pliers
  • Glass cleaner
  • Glass cutter (optional)
  • Paint (optional)
Parts List :
  • gauge needing refurbishing link

Step One: Open the gauge

bb2b74b4ea5375103086a3ea291c2ed5

The first step to this is getting the bezels and lens off the gauge so things can be disassembled and cleaned. This is done with a small screwdriver, by pressing it between the side of the gauge and the rear lip of the bezel and gently twisting it. You may need to use a precision screwdriver to get this started as the gap can be very tight on some models. Also, some of them have plastic bodies, and can be cracked very easily so you'll want to be really careful about it.

6cafa000ab04b61a1d2d3c4e0a2ea4e7

fb7d636068b031b803a3ca669282ae68

The bezels and lens typically come off all at once, but are composed of 4 layers:

The inner bezel

The lens

The seal

The outer bezel

Be careful not to tear the seal when you take it apart since i dont think you can get new ones and it keeps dust from getting inside the gauge.

Step Two: Customizing/cleaning/fixing

Now that you have the gauge apart, its time to figure out what needs to be cleaned or fixed. My gauge was already fully functioning and surprisingly clean inside. The steps taken to fully disassemble the gauge and fix functional problems are different for every model, but most are very easy to take apart and can typically only come apart in one way. Just be sure to keep track of everything ou take off and, if needed, make a diagram or labeled dixie cups to help make sure you put everything back in order.

 

My goal with the gauge was to clean and paint the bezels to match my car, and replace the lens.

Here, i've painted the inner bezel with a cream paint that matches the 2-tone color on my car:

16645da7b6a4fe1b893b73d1ca91531b

550cf6d7df350e1910bed90d6c55eb22

 Here i've used a glass cutter and needle nose pliers to trim down a glass lens from a VW speedo to replace the ugly pointy plastic one that came with the gauge.

f57f72c1c15e78f016722570075f007d

then i used a bench grinder to fine trim the size. I dont recommend this method. Wet sandpaper, or a very fine diamond wheel on a dremel may work better.

49b70b3951dff4a9b5d41a3081fcd765

Now I cleaned the glass with my favorite glass cleaner, and painted the outer bezel with semi-gloss black engine paint. This is great stuff for almost any use because it dries in about 15 minutes and is very durable.

35e4b9128488a6ee70c703b8ef523ff0

Now its ready to go back together.

Step Three: Reassemble

Now its time to put the gauge back together. Stack the bezels and lens back in the order they came out, first blowing out the dust, and making sure to handle the lens only by the edges to avoid fingerprints on the inside.

e163ab85895cdaea76e9f7c6d6db4e12

ddaa71f99e44381b6e974a39f4561f74

 

Once you've got everything put back on, its time to re-pinch the lip on the back of the bezel.

The easiest way to do this is with a 1/4" flat screwdriver, pressing with the corner of the blade and rocking it slightly toward the gauge body from the edge. 

Hopefully i dont need to tell you not to do it like this:

83529b6a05cd023c925d87140462b455

because you'll stab your hand, no matter how careful you are, and it sucks. So do it like this:

6ba98e4dd8cc0d3c3604201178ea0827

with the gauge on a paper towell or soft cloth, so as not to scratch up the fresh bezel.

When you're done it should look like this:

9f6d50f06550134b9bea5db3436be965

It should be tight, and the bezel shouldn't be able to rotate. It will be knicked up a bit, but this is the mounting surface, and wont be visible when it's installed.

Step Four: Install

Your gauge should now be ready to be wired up and installed.

 

b17ec31868f04a334537c77e9fb17863

 

I put mine in my bug, along with the matching tach and oil pressure gauge, and a VDO boost gauge which will soon be hooked up to the turbo i'm getting ready to install.

 

2adee109e379d17e0e8ce3ee7e6e9fda

 

There it is! Much better than before. Thanks for reading, and I hope this was helpful!

Comments:
Great job, nice write up. I'm doing a dash swap right now on my '92 blazer with a dash from a '63 Ghia. I'm trying to figure out if there was some way to make the Ghia gauges work with the blazer. If not, I'll be going with some auto meter gauges.
 

Garage Storage

Organization

and Cabinets

Kustom and Hot Rod DesignValve Covers for hot rods & muscle carsgifts for gearheadsHot rods, trucks, muscle car steering columns hot rods, patches, t-shirts, stickers, ratiki, tikihot rod, street rod, Heat and Sound Insulation