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/Garage/blueovalz

blueovalz
blueovalz
Little Rock, AR, USA

Joined: 07/28/2007

My Lifestyles:

Datsun 240Z "BlueOvalZ"
BlueOvalZ
Datsun 280Z "Red75Z"
Red75Z
Ford Mustang "66 Mustang"
66 Mustang
Manta Mirage "Mclaren M8B Replica"
Mclaren M8B Replica

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Datsun 240Z "BlueOvalZ"

 
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Drivetrain:

Ford 289 which is very soon being replaced with a 383 (Not the Chevy, but the Ford 351W stroker version). Home-made headers, AFR 205 heads, and the typical go-fast internals. The engine is solidly mounted (along with transmission) into the chassis making is part of the chassis which greatly increased the chassis rigidity.

Transmission is a WC T-5 pulling to a Datsun R200 differential using Porsche 930 CV jointed half-shafts. Currently, at the rear wheels, the 289 dynos at 299 HP, and 260 lb/ft at 7200 RPM. It has a lot of RPM potential, but now I'm looking for more torque, and hence the reason for installing the 383. Hopefully, it will reach my design of mid 500 HP and torque fiqures at around 6500 RPM. The new heads, and almost 1" more stroke should get me close. 


Chassis:
The chassis is still basic Datsun equipment. The front crossmember has been moved forward 1.25" to increase the caster for an improved camber curve. This meant that the T/C rod had to be increased in length as well. The inner bushings have been replaced with spherical rod ends on the front, with fabrication just completed for replacing all eight bushing on the rear suspension with 3/4" spherical bearings. The rear uprights and mustache bar have been replaced with a single 1/4" aluminum plate that mounts the differential, suspension, and swaybar all on one piece. The rear bushings are held independently onto this plate, separated by a turnbuckle, to allow toe adjustment of the rear wheels. Spring rate is 225 F/260 R using coilover set-up and Koni shocks.
Wheels & Tires:

17 X 11 Billet Specialties wheels with 315/35R17 tires an all four corners (DOT set-up).


Body:
Body is a home-made fiberglass creation painted in a GM Tahoe blue w/ Wimbleton white stripes
Interior:

Fabricated out of fiberglass from a once fully gutted race interior.


1971 Datsun 240Z that became a divorce recovery project. After dropping the SBF engine into the car, I found that the high...

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Poor man's LS1 ITB

I want to share a project in which I've fabricated a fairly economic alternative to the hugely expensive aftermarket ITB hardware for the LS series motors.

Economic aftermarket ITB options for this motor will run about $3600 and up for hardware alone (does not include electronic controls) and is usually designed for under-hood clearances (short, or laid on their sides). So I looked for a cheap alternative that would provide the traditional upright-runner appearance (for my specific application).

The parts I started with are:

Intake Manifold - Edelbrock Pro-Flow XT intake manifold. This is an 8-runner common plenum intake that is very tall and resembles an EFI version of a tunnel ram. Below is a couple of photos of the intake on the motor. The lower photo is a concept drawing of what I envision when this project is finished.

screenshot245_400

screenshot279_400 

screenshot247_400

ITBs - Chrysler LHS throttle bodies. The 3.5L motor has two 48mm throttle bodies manufactured by Holley that are fairly straight-forward in that they lack most of the "garbage" that a typical manufacturer's throttle body contains. The box of throttle bodies bellow cost about $200 at the local pick-n-pull.

screenshot277_400

screenshot278_400

Materials to Put it All Together - various aluminum plates, screws, bolts, shaft couplers, etc.

Cost Comparison - With ITBs mounted, connected, and on the motor (no linkage thus far, total cost is less that $800 as compared to $2600 for comparable aftermarket set-up.

 

Let's get started!

First thing that had to be done was to modify the cheaper $400 Edelbrock intake (brand new, so this took some courage to put it on the table saw and start cutting it into pieces) to accept ITBs. This was done by cutting the intake in half through the center of the plenum. This way, all the runners were still rigidly held in place both at the base and at the top of the runners: 

screenshot261_400

Then I cut a wedge out of each runner near the base so as to make the runners more vertical and simultaniously separate the left and right banks from each other:

screenshot262_400 

Once the banks were straightened out, they were welded up and the top was then cut off the runners exposing each individual runner:

screenshot274_400

Next a top mounting plate was welded over each runner. The plate then allows an adapter plate (for any variety of Weber based, or ITB hardware to be mounted) to be bolted onto the left/right banks of runners:

screenshot275_400

The Adapter plate had to be machined (drill press and some careful measurements) to transition the round ITB ports to the semi-rectangular LS1 intake ports. This was 3/4" aluminum plate that had the OEM Chrysler throttle body studs screwed into the plate to help index/align each ITB to their respective holes:

 screenshot276_400

screenshot280_400

The ITB adapter plate is then bolted onto the runner banks:

screenshot259_400

screenshot260_400

Shaft couplers are used to connect the individual ITBs. These came from McMaster-Carr. The linkage to active the shafts was fabricated for a previous Weber 48 IDA set-up, but never used:

 03a4baa00dfbe751b6d74541a9d1d317

Tuning stacks are then fabricated to provide performance as well as aesthetic improvements in order for this induction system resemble what was used in the original M8B McLaren CanAm car:

 

 

 

 

 

 

 

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events here
  • Exterior
  • Building the Rear Panels
  • Interior
  • Engine and Engine Bay
  • Swapping the 289 for a 383
  • Transmission and Driveshaft
  • Differential Mount (Front)
  • Porsche Axles
  • Suspension
  • Brakes
  • Wheels

Rear Toe Adjustment

The Z has no provision for adjusting the rear toe. To allow this, I fabricated a device that can move the rear control arm pivot inward or outward. This was achieved by cutting the OEM link between the two pivots and inserting a turnbucket between the two halves.

Rear Toe Adjustment

This shows the completed part with appropriate reinforcement to keep all parts rigid and secure during and after adjustment.

Rear Toe Adjustment

Final pieces used in the toe adjuster. The two plates are used to sandwich the adjustable link to the pivot brackets.

Rear CA modification

The rear Z control arms use rubber bushings as the pivot points. My goal was to replace these with spherical bearing on the inner pivots, and spherical rod ends on the outer pivots. To do this I had to cut off the tube used to hold the rubber bushing, and drive a 3/4" long shank bolt (head was cut off) into the remaining pivot tube.

Rear CA modification

Once the 3/4" stud was in place, I spot-welded it into the pivot tube.

Rear CA modification

I drew up some mechanical drawing for a local machine shop to use in turning the new spherical bearing retainers that will now replace the rubber bushings.

Rear CA modification

These new retainers now will bolt onto the car using the OEM rubber bushing retainers.

Rear CA modification

Comparison of the rubber bushing and the new steel 3/4" spherical bearing retainer.

Rear CA modification

Another comparison of the before and after.

Rear CA modification

The outer bushing will be replaced by 3/4" rod ends. To do this the OEM bushing tubes must be removed.

Rear CA modification

To ensure everything is welded back in perfect alignment, I fabricated a jig to hold everything in place as I welded the parts back together.

Rear CA modification

A 1/4" steel plate was welded onto the cut ends of the control arm.

Rear CA modification

3/4" threaded tube ends were welded in place

Rear CA modification

Rod ends installed and the spindle pin placed through the rod ends.

Rear CA modification

Rear CA modification

Complete fabrication of the control arm replacing the outer bushings with rod ends, and the inner bushing with spherical bearings.

Rear CA modification

Close-up of the outer rod end modification with the strut installed onto the control arm.

Rear CA modification

Close-up of the outer rod end modification with the strut installed onto the control arm.

Replacing the OEM Uprights

The two OEM steel uprights (which positions the rear inner control arm bushings) were replaced by this single, home fabricated, aluminum plate.

Replacing the OEM Uprights

This plate also replaces the "mustache" bar the crosses behind the OEM uprights, and acts as the rear mount of the differential.

Replacing the OEM Uprights

This plate also acts as a mounting point for a rear mounted sway bar, and also replaces the "transverse" link that ties the two OEM uprights together.

Replacing the OEM Uprights

This is the plate as viewed from the differential side, attached to the rear subframe from above. The suspension control arms are attached, but the differential is removed.

Replacing the OEM Uprights

Thus, this plate replaces 3 parts and performs 4 functions in lieu of many OEM pieces.

Replacing the OEM Uprights

This old photo shows the plate fully installed with the toe-adjuster in place, the sway bar mounted, the differential mounted (two center bolts), and the rear suspension pick-up points attached (on either side of the differential. Goal replace all of the OEM parts with a more rigid, light-weight member.

 
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Comments:
semel1
01-20-2011 11:00 PM
very cool garage. The work you have done is amazing
Truxx1956
08-11-2010 7:55 PM
WOW!!!!!!!!!!!!!!!!!!! You da man!!!!!!
Wicked58
01-10-2010 2:56 PM
wow, just amazing! Congratulations!
ROLLINGCOUNTRY
08-30-2008 11:33 PM
AWESOME JUST FLAT OUT AWESOME..LOTS AND LOTS OF HOURS BUT TRUE ART MY FRIEND......COOKIE
Grampa131
07-31-2008 11:47 AM
Beutiful Z........
falconizer_62
07-10-2008 12:43 PM
amazing work! That blue Z is phenomenal. you are a true craftsman.
bandit
02-17-2008 11:20 AM
VERY COOL!!! I enjoyed viewing your build progress, and the car looks very sharp!
pikesan
12-26-2007 2:10 PM
The work you've done is AMAZING!! Thanks for making one of the best garages at MyRideisMe!
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